Mach 3 tap files download






















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You will need to change the path in the GCode file to point to the image location on your PC. Not all photo editing software is created equally. In fact some of it is quite horrid and cannot even output the headers correctly for image files! When the header files in the image are mangled, you will get error messages similar to:. In these cases, please try GIMP.

It is free and open source software, that is simple to use but also very powerful, and best yet, it works. Once GIMP is installed, open your image file into it, and then export the image to the same or a different name. As you do the export process, please make sure to:. For Laser Rastering, each row starts by accelerating up to the commanded velocity feed rate at which point the SmoothStepper will start issuing the PWM values for each pixel.

Once all of the pixel data for the row has been used over the distance commanded for the row in the image , the X axis motion then decelerates to a stop so the Y line distance can be moved before the next row is rastered in the opposite direction. If you motors or axes have lag this could even be just a little backlash pullout you will have a horizontal offset in your rastered image. You can easily see if this is the issue by selecting the option in the Laser tab for "Laser Raster Even Rows Only", and the alignment issue will be gone on your next image.

Please make sure you uncheck this option after you have verified that this is the issue. The faster your feed rate, the larger your Motor Delay distance will need to be. It is best to enter specific distance values for all of your common feed rates, but the software will interpolate the distance based off of higher and lower values.

Once these changes have been made your image should be in perfect alignment. Please make sure to include one or two distance lines for feed rates faster than you expect to use so you are covered on the high end if you forget. The image above shows that the alignment was corrected with the proper motor delay distance. However, the quality of the image still suffers a little bit due to insufficient resolution; increasing the DPI would help to improve the quality of the image.

However, this can also be used with Oxy-Acetlyne, water jet and Laser cutting operations. For this reason we will not use the term torch when referring to Height Control. In Mach3, Height Control was partially integrated into the Mach3 program, had no real error reporting when something went wrong, and used the same M3 macro as the spindle.

This allowed us to have more flexibility, better error reporting and better performance overall. Another significant change is that instead of M3 we now use M62 to turn the torch on and instead of M5 we use M63 to turn the torch off. This has two distinct benefits. The first is that you won't accidentally turn on the Spindle in a machine that has a spindle and a plasma unit - a giant safety improvement.

The second reason is that the M3 macro is not coordinated with your motion data and may be off by up to half a second! This is not a huge issue when you start a spindle and let it get up to speed for a few seconds, but when you are vaporizing metal, milliseconds count!

With M62 and M63 the torch on and off commands are precisely synchronized with the start of the next motion command. This also allows for precise timing of a pierce delay. Mach4 Build or newer. Mach4 had an issue where if there was a probe command in the next 20 lines lookahead buffer , Mach4 would freeze up and need to be restarted if you had pressed Feed Hold and Stop or the Arc Okay signal caused a stop and then pressed Cycle Start. This has been fixed in build and newer.

Screen Set. This sample GCode has a G31 probe command for touch off, you should adjust the numerical values as appropriate for your machine! The positions of the cuts and the feed rates should also be adjusted for your system. In order to keyboard buttons or screen set buttons to manually adjust the Z axis height while cutting, you need to do several things:. In order to allow a Proma style Torch Height Controller to automatically adjust the Z axis height while cutting, you need to do several things:.

If you don't have all these plugins enabled, the hardware will not work right. You may use additional plugins as needed.

If you enable any plugins, you will need to restart Mach4 for those plugins to function properly. Your profile should be set up with the core configuration required for Height Control to work.

The exception is keyboard inputs for Manual Mode. Press the area under "Key" to select the keyboard keys you wish to use.

If you don't restart, the keyboard keys will not work. Open the Mach4 Config and go to the Inputs tab. Press Enable in the lower left of the Mach4 screenset, otherwise some of the buttons will have no effect.

You need to click on the "H. The "Reset Pierces" button will reset the number of pierces to 0 and clear the red indicator showing that the number of pierces exceeds the specified limit. Available M You DON'T need to use any of these macro commands listed here! However, they provide the ability to automate your projects in the CAM post-processor and to have much more control than with any other Height Controller that we know of.

This allows you to set up your post processor to configure your entire job. It is recommended to include a G04 P0.

The bold portion is what you put in your GCode, including the opening and closing parens. Typically, most plasma users just use a G04 P after firing the torch, to get a pierce delay. The provided SheetCam post processor would generate output which would look something like this:. The G4P works fine in Mach4, for a general delay, and it will work just fine for most users.

However, some users are cutting REALLY thin metal that loves to warp, and they want very precise timing and control over the pierce time. Then in SheetCam's tool specific Pierce delay window you would set it to 0, so it won't add in an extra delay time.

Use SheetCam's tool specific Pierce delay value if you want a delay that starts with the torch On command starting the pierce. Notice that this is after starting the pierce, not after getting the Arc Okay signal. You will get a variable amount of delay each time after the Arc Okay turns on, because some or all of the delay will be before the arc okay turns on. As for the length of time to delay for the pierce, use your torch's manual for a starting point for that thickness of metal.

In general:. The SmoothStepper does not have anything to do with THC in this mode other than moving motors, controlling outputs and reading inputs. All of our TMC3in1 documentation has moved to our documentation site, here. Please be aware that there are two versions:. Either Development or Stable will work, but only Development will allow you to import the rules. It takes about 90 seconds to recreate the rules from the screenshots below. Click on the "Post Processor" tab, and then at the bottom click on "Import Post", select this file after you have downloaded to your machine - you may need to right click and "Save As".

Change the P3 to match the output number you have selected for your torch relay. P3 is for Output 3, P27 is for Output 27, etc Save the file and close out of SheetCam. FON files. Image BMP.

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